This was a quick turnaround job – 1 day start to finish – the client needed large foam letters and would be hanging them with fishing wire in a window display. The dimensions of the letters are 15″ high by 8″ deep. So we cut the letters in two layers from 4″ 10lb Precision Board HDU. Its lightweight and real easy to work with.
On the front part of the letter we routed a channel on the face to make painting the logo stripes easier.
Mark then glued the front and back piece together.
Once cut and glued its Greg turn. Here he is sealing the foam with Coastal FSC-88 Primer – a quick coat of latex white and a the black stripes to finish it off.
We then installed eyelets for hanging.
All done – just in time….